5-Axis CNC machining Parts (3)
CNC Machining or Not: Cnc Machining
Aluminum, Brass, Bronze, Copper, Hardened Metals, stainless steel
Place of Origin: China
Treatment: Sand Blasting, Polishing, Anodize, Zinc/Nickel/Chrome/ Plati
Material: aluminum / stainless stee l/ brass / copper / plastic
Machines: cnc machining machines
Automobile,Medical Equipments,Electric Appliance,Hardware,etc.
Equipment: CNC Machining Centres
OEM Service: Support
Broaching, DRILLING, Etching / Chemical Machining, Laser Mach
Main Prosess: cnc turning / cnc milling
Surface treatment: anodizing/polishing/plating/painting
5 Axis CNC machining parts in K-Tek is one-of-a-kind in its own capability to efficiently process part sizes and shapes along with generally unlimited probabilities.
- Machine complicated designs in a solitary setup for increased productivity. With 5 axis (3 + 2), the device executes a 3 axis mincing plan with the reducing device secured a slanted setting using its own 2 rotational centers. The process, also called 5 axis positional machining, relies upon the fourth and 5th centers to adapt the reducing tool in a predetermined position as opposed to adjust it frequently throughout the machining process.
- Conserve time and money along with a lot less fitting cost as well as preparation.
- Boost throughput while minimizing lead times.
- Much higher component accuracy since the workpiece carries out not move all over multiple workstations.
- Ability to use briefer cutting resources for greater cutting rates and also much less device vibrations.
- Achieve first-rate surface finishes and overall bulk quality.
Packaging & Delivery
Customized Precision Steel Plastic Medical Parts 3D Printing Machine Parts CNC Machining Service
Standard export carton or based on customer's requirement
Quantity(Pieces) 1 - 1000 >1000
Est. Time(days) 30 To be negotiated
The Benefits of 5-Axis CNC Machining
The most beneficial factors of 5-axis CNC machining are:
Single Setup: 3-axis machines require multiple setups, which may result in incorrect alignments, higher costs, and other errors. With 5-axis machining, you have the ability to machine complicated shapes with a single setup, which improves efficiency, saves time, reduces costs, and prevents operator error.
Shorter Cutting Tools:5-axis machining enables you to use shorter cutting tools because you can lower the head and orient the cutter appropriately. This helps achieve higher cutting speeds without putting too much pressure on the cutter. Shorter cutting tools also reduce the vibration of the tool, which may cause cavities and cores. Since 5-axis machines have less vibration, you’ll see a better surface finish.
Complex Parts: This process allows you to machine complex parts that would otherwise require casting. If you have small runs or prototypes, you’ll be able to machine your parts in a few weeks rather than waiting several months for casting to be finished.
Improved Tool Life: You can maintain a constant chip load and optimum cutting position, which improves the cycle time and life of the tool.
Hole Drilling: 5-axis machining provides the ability to drill a series of holes with various compound angles in a timely manner. This saves a lot of time–if you used a 3-axis machine, you would need to use a different setup for each hole.
Collision Avoidance: The ability to tilt the table or cutting tool to prevent collisions with the holder of the tool.
While this manufacturing process is most popular in aerospace settings, these helpful attributes have caused more industries to adopt it. Industries that benefit from this process include oil and gas, medical, alternative power, and compressor.
An Explanation of the 5 Axes
You may already be familiar with 3-axis machining. If you’re not, it’s fairly simple–it’s a machine that moves sideways on the X-axis, vertical on the Y-axis, and back-and-forth on the Z-axis. With 5-axis machining, you get two more axes: the tilting table (A-axis) and the table rotation (C-axis).
Configurations of 5-Axis Machining
There are two main configurations of 5-axis machines:
Swivel-Rotate-Style: These machines utilize the rotary axes by rotating the spindle. This style is best for machining heavier parts because the table is constantly horizontal.
Trunnion-Style: Trunnion machines have moving tables, which is beneficial for machining large volumes because there is no space being taken up by a spindle.
The specific type of machine used depends on various factors of your work, including the weight of the parts and number of finished products.
K-Tek Machining Co., Ltd. was founded in 2007, located in Dongguan, China, the "manufacturing capital of the world", covering an area of more than 20,000 square meters, specialized in precision machinery parts processing and has passed the ISO9001:2015 quality management system certification.
We can customize the production of all kinds of precision machinery parts according to the requirements of customers, products related to machinery, electronics, automation, automotive, medical, new energy and other fields. In order to ensure the quality requirements of our customers, we have imported advanced processing equipment and testing equipment such as Five-axis Machine (DMG), CNC, WEDM-LS, Mirror EDM, Internal/External Grinder, Laser Cutting, 3D CMM, Height Gauge and Material Analyzer etc. from Germany, Japan, Switzerland and the United States. The company has sufficient precision processing equipment and strict quality management system, the quality of precision parts can meet the global industry standards, products sold overseas.
Our common materials are stainless steel, aluminum, copper, low carbon steel, engineering plastics and other kinds of alloy steel. We can also provide heat treatment and various surface treatment for customers: polishing, anodizing, galvanizing, nickel plating, silver plating, passivation, powder spraying, etc
People-oriented,Continuous innovation, Quality and efficiency Customer first
To survival by quality,customersatisfaction reached more than 95% strive to get 100% customer satisfaction. The quality system is estab -lished on the basis of iso9001: 2015 and set up for high-precision mechanicalproducts,aiming to meet the requirements ofcustomers to the maximum extent.The qualitysystem adopts the process based quality control mode,covering the companys business operation,pr -oduction and manufacturing,customer service,environment and5S monitoring,etc.In order to ensure the quality requirements of our customers, we have imported advanced processing equipment and testing equipment such as Five-axis Machine (DMG), CNC, WEDM-LS, Mirror EDM , Internal / External Grinder , Laser Cutting , 3D CMM, Height Gauge and Material Analyzer etc. from Germany, Japan, Switzerl and and United States.
Packing & Delivery
1.What do I need for offering a quote？
A: Please offer us 2D or 3D drawings (conclude materials,dimension,tolerance,surface treatment or other technical requirement）,quantity,application,or samples.Then we will quote the best price within 24 hours for you.
2.How about the MOQ?
A:MOQ depends on your need ,besides,we welcome trial order before mass-production.
3.What is the product cycle?
A:It varies a lot depending on product dimension,technical requirement and quantity.We always try to meet customer's requirement by adjusting our workshop schedule.
4. How long will i get the sample?
A: Depends on your specific items, within 3-7 days generally.
5.What should I do if received defective parts?
A: If you received defective parts, or incorrect parts, please send products photos to us, we will feedback to our engineer teams and QC departments to solve the problem within 24 hours. Regardless of whether the product is damaged during transportation or due to production errors, we will re-produce for the customer and send it to the customer as soon as possible.
6. What type packaging do you use for customer's products?
A: For small and slight products, we will use standard export carton with soft plastic foam packaging. For big and weight products, we will cover soft plastic foam and then use thin films enwind it,finally pack into good quality wooden case shipment. Sure we will also package and transport according to customer requirements.
7.When does 5-axis machining make good sense?
Due to the versatility supplied through 5-axis machining, it needs to be utilized to generate the most sophisticated designs and information partially. The security of the tool likewise provides a smoother and also much more steady coating.
8.Can 5-axis supply strict endurances?
5-axis CNC machining is among the most sophisticated production technologies available, so it may generate a number of the tightest endurances achievable, even on facility and in-depth parts.